A ll operations managers know the great importance of being able to meet their organizations increasing expectations for reliability, lower costs and higher uptime. Maintenance planning and scheduling for world class reliability and maintenance performance training course and explain the necessary steps and understandings of what maintenance does for a company when it is done brilliantly. Maintenance planning and scheduling for world class reliability and. Strategic plan for world class reliability operations. The challenge is to determine what constitutes a worldclass maintenance organization and then derive a specific set of performance standards that, if honestly met, universally identify the qualifying organization as worldclass within its type of industry food. This workshop was designed based on ricky smiths over 30 years experience in maintenance and reliability working with hundreds of companies in north american and worldwide. What constitutes worldclass maintenance and reliability.
Pdm a maintenance response that will be scheduled based on reaching some predetermined condition of the equipment or process parameter being monitored. We want 100% compliance, but what typically happens is that only about 60% are done, and only 20% to 30% are done right, shiver says. Any organization can establish a worldclass maintenance strategy by following the. Pm 101 world class maintenance planning with sap and. An analysis of maintenance strategies and development of a. Inside the worlds only private boeing 787 dreamliner. How to define worldclass maintenance reliable plant. The average value added time wrench time for us maintenance workers is around 2530% world class organizations with welldefined planning and scheduling processes see maintenance wrench time in the 5055% range. Maintenance training and maintenance seminars by torbjorn idhammar. A world class maintenance management system work identification work planning work scheduling work execution history recording analysis. As the name implies, erp integrates an entire company into one information system that operates on realtime data it receives from throughout the organization. The mission of femp is to facilitate the federal governments implementation of sound, cost. Successful maintenance organizations are built around effective communications between all functions within the organization. The below kpis are simple enough that they can typically be set up on a spreadsheet and run each week from within the maintenance planning department.
Key elements to achieving world class reliability and. Plant shutdowns are a big deal to management because they have a large economic impact on the company. Pm 101 world class maintenance planning with sap and prometheus the following agenda outlines the topics that will be covered during world class maintenance planning with sap and prometheus. Planning and scheduling is not accepted as one of the three core functions of maintenance. Anybody with an intermediate knowledge of excel should be able to set these up. A worldclass organization has maintenance professionals involved very early in a project. Planning maintenance time a look at world class companies, principles, and metrics a look at other industries. Tsutsui and takata 2012 developed a prototype life cycle maintenance planning support system taking into account various changes, such as changes in the. Maintenance best practices maintenance training world. Oman air b7879 first class delivery flight oman air has taken delivery of its first boeing 7879, registration a4osf, with a brand new triclass interior. This leads the belief that an operation is not world class when it is and vice versa.
The bok forms the framework for all smrp educational offerings and programs. They should ideally take less than 1 hour per week to run and distribute. These professionals know how to perform reliability and maintainability analyses of systems and components. A second scheduling key performance indicator measures. Welcome to the final day of the maintenance planning and scheduling for world class. Maintenance planning and scheduling course options. Additionally, the maintenance team can become a key proponent for larger strategic decisions within the organization, such as capital planning. A step towards product service systems by amir tossi, helen lockett, emma mcdonald, rick greenough and ewout roozendahl pdf.
He refined these skills working for a national builder, repeatedly leading his teams to successfully integrate operations, sales and customer service. Before you rate how well you think you plan and schedule, it is necessary to understand the basics of these concepts. Maintenance standards at weyerhaeuser company by pat digiuseppe. An optimization model for aircraft maintenance scheduling. As you may know, people have look hundreds times for their chosen novels like this world class maintenance management the 12 disciplines, but end up in malicious downloads. Pdf worldclass maintenance using a computerised maintenance. World class maintenance management the 12 disciplines world class maintenance management the thank you for downloading world class maintenance management the 12 disciplines. Effective maintenance programs reflect an organizations future goals, and integrate best practices of planning, implementation and evaluation. Terry wiremans world class maintenance management explains the necessary components of a first class maintenance department. This master thesis is aimed to address these issues for volvo trucks. Schonbergers wcm consists of jit, tqc, tpm, and ei in order for any of the above to be world class, then asset reliability must also be world class. Maintenance world an article source for reliability and. Mrp led to the development of enterprise resource planning erp.
By participating you will be introduced to the fundamental principles of. Prescheduled maintenance response based on some interval either time, operating hours, or fixed calendar date. Maintenance management skills teaches supervisors how to lead a worldclass maintenance department using planning and scheduling best practices to drive work execution, and motivational and timemanagement techniques to improve maintenance worker productivity. Develop guiding principles maintenance we will eliminate all failures which we deem unacceptable we will ensure all paperwork is completed on time and accurately we will perform work only once we will work with our production partners as a time we will stay with production until equipment is operating to standard. Volvo is today working with maintenance in a reactive manner, where events and failures choose the direction. Maintenance best practices world class maintenance. Correctly applied, rcm2 achieves greater safety and environmental integrity, improved operating performance and pro. The takeaways from this class is a strategy to take. A worldclass percentage is less than 2%, shiver says. Strategic plan for world class reliability kate kerrigan operations director, gpallied less expense budget, less capital, less manpower.
Admittedly, some do try to build a differentiator by focusing exclusively on building and tracking financial key performance indicators kpis. Further down the line, you can expect challenges that will significantly. Each pillar details an area of maintenance, reliability and physical asset management that practitioners and professionals should be proficient in to improve their careers. Maintenance planning training course topics include. Key performance indicators for maintenance are selected ensuring a direct correlation between the maintenance activity and the. Professor john sharp, university of salford, uk maintenance planning and scheduling. Without planning the correct and efficient execution of the work is left to chance. Its vital to plan shutdowns well, so here are our 10 golden rules for a.
Integrated maintenance planning is an approach in planning that takes into consideration global. Department of energys federal energy management program femp. As a result, complete bills of materials, training manuals and detailed drawings are delivered according to your documented maintenance standards. Maintenance planning and scheduling for world class reliability and maintenance. Developing a world class maintenance strategy for a one. Pdf a framework for strategic planning in maintenance. Today, jim is passionate about developing customized strategy and best inclass operations with his clients. Consider these five strategies to help your team establish a worldclass preventive maintenance program and experience the resulting operational gains. The 3 pillars of worldclass maintenance reliabilityweb. Included also are job descriptions, functions, and recommendations for organizing.
Interactive workshops are designed as 1, 2, or 3day class options, experiential learning simulations, and followup and coaching all customized to your process, culture, equipment, and cmms. Terminology used by maintenance departments produce a wealth of information when performing an internet search. Attendees will also receive a detailed course booklet with instructions, guidelines, and screenshots to use throughout the course. This class was a great experienceit was extremely informative and the instructor was outstanding and very knowledgeable of the planning function based on real world experiences.
Ricky worked for alcoa mt holly which was one of three plants in the world ever certified as world class maintenance. This book was written a ricky smith and jerry wilson, one of the best maintenance planning and scheduling practionars in the world click here for more information. To achieve worldclass maintenance if any of the above is to be worldclass. It is about the way the entire organization uses all the means at its disposal to protect its ability to produce exceptional value for its customers. A plant shutdown generally necessitates a period of lost production and is normally a more expensive type of maintenance than routine maintenance. Maintenance planning and scheduling workbook lifetime.
How to use operations management to implement a successful. The shared database ensures that every location and department can access the most reliable and uptodate information. Join me for a tour of the worlds first and only bbj boeing 787 dreamliner in. In any world class asset care program, you will find two things. A world class organization has maintenance professionals involved very early in a project. Achieving worldclass maintenance status efficient plant. Wireman covers the concepts which must be implemented to ensure a reliable maintenance system.
Many times we have a planner or plannerscheduler, bu slideshare uses cookies to improve functionality and performance, and to provide you with relevant advertising. Therefore, maintenance planners must establish strong relationships with key functions in the organization. Add schedule planning function in your organization. An optimization model for aircraft maintenance scheduling and reassignment chellappan sriram 1. Scheduling, execution and follow up make up the first loop.
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